July 12, 2016

Air Sealing Wooden Joists: How To Plan For Smart Airtight Connections

Joist Connections Add Up

joist_pre_sealing

Plaster is a great airtightness solution for party walls. But connections to the joists need to be addressed. This Ecostruct project achieved 0.23ACH50 after this plaster job + airsealing joists with Tescon Vana and Tescon Primer RP.

Joists are tricky three-dimensional objects, when it comes to the air barrier. Anywhere joists penetrate an air barrier – interior or exterior – you have a job that needs to be designed and planned for to be successful. If you add up the total inches of cracks around a building-full of joist, you have possibly hundreds of feet of air pathways that will leak. If joist sealing is not considered in advance, it can be a major issue for high performance assemblies. Luckily we have solutions for the hard parts, and can give some guidance on methods and materials to make your air sealing job easier.

Soffits, overhangs, sistered joists and brick walls all air, and not a little, a lot. Even if they are a double, triple or quadruple wythe walls. Even if the joists are tightly fastened. And even if it looks tight on the day of installation, you need long-term airtightness that can follow/compensate for the expansion, contraction, and settling of the structure. Throughout the seasons, fluctuating moisture content and temperatures result in fraying mortar,  cracking compound, moving wood and shrinking caulks.
The solution to make these connections durably airtight, is to use a planned tape connection that can be systematized for a one- or two-person job. It’s possible to do quickly and effectively with methods that work for you.

Materials

solidoSLandEXOthumbCONTEGA SOLIDO EXO / CONTEGA SOLIDO SL
Vapor Permeance: EXO = 5 perm / SL = 0.4 perm
Interior/Exterior: EXO for Exterior / SL for Interior
Method of Connection: Full-surface adhesive with multiple release strips. Modified SOLID acrylic adhesive
When to use: The SOLIDO tapes are the most adaptable of all the options. They typically don’t require a primer (even on masonry) due to SOLIDO adhesive and the flexibility of the tape backing. They might require additional CONTEGA HF adhesive caulking in check marks of joist. The fleece backing connects easily to plaster, and the 3″ width with dual release strips makes it the right fit for both efficacy and precision. The only tools you’ll need are a utility knife and the Pressfix.

Additionally the CONTEGA fleece can be plastered over if applied to a solid substrate like concrete or brick.


CONTEGA PV
Vapor Permeance: 1.4 perm
Interior/Exterior: Interior-only
Method of Connection: Single adhesive strip
When to use: When plaster is your thing. A must for strawbale buildings. The single adhesive strip connects to your joist, the thick fleece material and reinforcement grid floats in your layers of plaster. Use with CONTEGA HF at joist corners. – Also can be used to make air-fins at your timber frame stuctures on the interior of strawbales.

TESCON VANA 100
Vapor Permeance: 8 perm
Interior/Exterior: Both interior and exterior
Method of Connection: Full surface SOLID acrylic adhesive
When to use: When you want to use the same tape that you’re using for all the rest of your building. TESCON VANA is the all-around tape. It’s good at everything. Getting 100 gives you enough width to make the job easy/ With it’s split release paper you get 2″ on the wall and 2″ on the joist. Use with primer at masonry or plaster walls. THe fleece face of the TESCON tapes can be plastered over. Consider CONTEGA HF at wood checks. And use TESCON PROFIL if you want to leave beams exposed.

Tescon Primer RP ThumbTESCON Primer RP
Vapor Permeance: Permeable
Interior / Exterior: Both interior and exterior
Method of Connection: Liquid-applied, paint or roll on
When to use: When the surface you’re connecting to is porous or unstable. This includes masonry, plaster, oily OSB, flakey joist surfaces, and anything that might not be sturdy enough to stay airtight on it’s own. In certain situations you can skip this Primer if you’re using CONTEGA SOLIDO SL or EXO – IF the substrate is solid but porous.

CONTEGA HF
Interior / Exterior: Both interior and exterior use
Method of Connection: Caulk cartidge or sausage tube
When to use: To ensure tape are bonded fully to uneven materials, to fill drilled holes in sistered joists, or to airseal checks/splits in wood joists. Can also be used in outside corners before taping them, to assure tape overlaps are fully bonded/airsealed.

Methods

Rabbit-Ear Taping
Rabbit-Ear-Method

  1. Cut a length of tape enough to cover the width of the joist side, plus 1 to 2 inches on either side. Position the tape centered over the joist, and fold where the joint of the tape will be. With a blade at 45° cut a slit in the tape near, but not right at, the corner of the joist and the wall.
  2. Remove the backing strips and apply the tape. Use Pressfix to push into the corner if nescessary. Make sure that rabbit ear wraps the corner flatly. The benefit of not cutting the 45° slit right at the joint in the previous step is seen here. The the corners are the weakest link in the airsealing, and that excess gives you coverage.
  3. Cut a length of tape for the next side of the joist and repeat the steps for cutting rabbit ears, making sure not to cut the tape that was just applied.
  4. Again, wrap the rabbit ear flatly around the side…
  5. And use the Pressfix to pressurize all applied tape and ensure the corner is well-connected.
  6. Check the corners one last time: is there a possible pathway for air? If so use CONTEGA HF to fill the gap. CONTEGA HF will likely not be needed if using CONTEGA SOLIDO tape. There’s a slightly greater chance when using TESCON VANA/PROFIL because the tape backing is not as flexible as the CONTEGA SOLIDO. When using CONTEGA PV, you must use CONTEGA HF adhesive at the these corners and seal the CONTEGA PV fleeces together – this because it is not a full-surface adhesive tape, so gaps at the corners must be adhered to each other.

Dog-Ear Taping

Dog-Ear-Method

  1. Leaving the release strips on the tape, wrap around the joist, making 90° cuts at each corner. Cut only the tape that will adhere on the wall side, do not cut the tape that will adhere to the joist. When you get back around to the beginning, overlap the tape by about 1/2″ and cut.
  2. You now have one long piece that can wrap the beam, with four 90° cuts, connected by the thin strip of tape that will adhere to the beam. This is beneficial because the tape at the beam will be continuous all the way around. If your joists are all the same size and shape, you can use this piece as a template to prepare a similar, pre-cut piece for every beam that needs to be sealed. This makes the process much faster (but doesn’t work in old houses as all beams will be different…)
  3. Remove the release strips and apply to each beam. You may want to start with the thin release strip and apply to the joist before you remove the release strips that apply to the wall.
  4. As with the rabbit-ear method, the joist corners are potentially the weakest link. To cover those, cut small squares, large enough to fill the gap in the tape.
  5. Remove the release strips and apply, ensuring the corner comes up to the edge of the tape applied to the joist. Use the Pressfix to pressurize all applied tape and ensure the corners are well-connected. These square pieces could also be cut diagonally to create right triangles, with the right angle of the triangle applied at the corner of joist. As with the other tape, these pieces could be pre-cut ahead of time.
  6. Check both sides of the corner patches for possible pathways for air. If so use CONTEGA HF to fill the gap. CONTEGA HF will likely not be needed if using CONTEGA SOLIDO tape. There’s a slightly greater chance when using TESCON VANA because the tape backing is not as flexible as the CONTEGA SOLIDO. Do not use the dog-ear method of application with CONTEGA PV: use the rabbit-ear method.

Sister Joist Sealing

Sister-Joist-Method

  1. Believe it or not, those sister joists are going to leak, even when using the methods above. Do demonstration, we’ve screwed two 2×4’s together to represent sistered joists.
  2. Drill a hole from top to bottom of the joists, all the way through. Aim for right down the middle of seam. Of course, please ensure the hole will not threaten the structural stability of the joists.
  3. Fill the hole from bottom to top, with CONTEGA HF caulk.
  4. Having trouble filling all the way? Use a soda straw. If fits on the end of the cartidge nozzle. And a clear straw allows you to see the caulk as it goes.
  5. Use a piece of tape to connect from the point where the caulk comes out on the top and bottom, back to where you seal the joist to the wall. This will makes sure the airtight connections are continuous.
  6. Make sure the tape connection is solid between the wood and the caulk. If the wood is old, cracked, or flakey, used TESCON Primer RP to prime the surface, or used additional CONTEGA caulk to fill cracks and divits.

Primer_application_areaPriming

 

Tape does not always require primer. You will need to judge for yourself, and possibly run some adhesion tests, to see if it is necessary for your situation. If the surface is porous, cracked, flakey, chipped, broken… basically, not smooth, new, sanded and solid: we recommend you prime it. Apply TESCON Primer RP to the entire surface you plan to adhere to. Tape can be applied practically immediately, as Pro Clima tapes are vapor-open, which allows the primer to dry and bond. You may also consider sanding down old or damaged wood to provide a smoother surface, or treating masonry to ensure a good connection – but do verify this the bond if you chose that route.

 

Wrapping It All Up

CONTEGA_PV_with_HFNow that you have the materials and methods in your toolbox, we need to cover a few situations. As mentioned above, CONTEGA SOLIDO SL is the highest recommend tape regardless of the situation. It works for membrane, masonry, metal, you name it. And if you apply carefully, you will need not need adhesive or primer. Also, as you can see in the image above, the SL is translucent, allowing you to see how it’s adhering to the surface below. If joists are being sealed on the exterior, use CONTEGA SOLIDO EXO.

CONTEGA PV is the best solution for situations where the tape needs to float in between layers of plaster. See an example of this in our video about a Vermont Vapor-Open Strawbale Home. When using CONTEGA PV, you must use the rabbit-ear application method, and you must use CONTEGA HF to fill the areas that are not covered by the adhesive strip.

TESCON_Vana_rabbit_earYou may use TESCON VANA (as well as other similar tapes, such as TESCON PROFECT or TESCON PROFIL), but we recommend you use a wider variety, such as the VANA 100. This gives you enough room to work with, especially when it comes to covering those pesky joist corners. The TESCON VANA solution may be the best if you are applying to membrane interior or exterior, or simply want to use the same tape through the project (since VANA is the tape used on INTELLO Plus and SOLITEX membranes). On masonry walls, we recommend using TESCON Primer RP. Because TESCON VANA and VANA 75 only have one release strip, you can opt to use it, however it might take more still in order to line up properly, or apply without having the tape accidentally stick to unwanted elements or itself if working in small, cramped space – which would defeat the cost savings.

Notes On Plaster and Liquid Applied Membranes

Due to the large variety of plasters (and other coatings) available on the market, we recommend an adhesion test to verify that the plaster bonds well to the fleece. Of course, the plaster should be suitable to make an airtight connection. Very sandy cement mixtures / perlite are not airtight.

Plasters with a high gypsum content in general adhere very well to the polyester fleece. If finishing plasters contain chalk or cement, a first scratch/parge coat made with portland or lime cements that bonds well with the fleece, is required. Of course you can also add some portland to the gypsum plaster to reinforce it. Figuring out the best mix takes a bit of experience and partice, but a plaster airtight layer can’t be beat in regards to material cost and airtight reliability if applied 3/8″ or thicker.

Thin plaster layers are more prone to cracking then thicker coats. >3/8″ or more is in general making them robust enough to resist cracking in the long term. Embedding CONTEGA HF in plaster of that thickness will also prevent unwanted cracking.

Pro Clima adhesive is not recommended to be applied to silicon-based liquid applied membranes. If you must use Pro Clima tapes in conjunction with a silicon-based liquid applied membranes, apply the tape first. This will allow you to coat the liquid applied on to the fleece of the tape, and allow the tape adhesive to bond with the substrate below.

Related Posts:

, , , , , , , , , ,

Tweet about this on TwitterShare on FacebookShare on LinkedInPin on PinterestEmail to someone
No comments yet.

Leave a Reply